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都是无油螺杆空压机,水润滑和干式无油有什么区别?

2024-02-01

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对于医药、食品、半导体、化工、发酵等行业,无油洁净的压缩空气一定是首选,无油机常见的有干式无油螺杆空压机、水润滑无油螺杆空压机、无油涡旋空压机、无油离心空压机。今天对比一下两类无油螺杆空压机——干式无油和水润滑。

第一:

单螺杆水润滑空压机使用的是纯净水来润滑和冷却的,机体内部零配件组合是采用特种材料医用级不锈钢制造,永不腐蚀。

干式无油空压机还是要靠润滑油来冷却,机体会发生油气味。

第二:

水润滑空压机系统的纯净水一直在系统里循环流动,系统会在设定的时间自动换水,确保水的质量,并且机体运行温度不高于50度,所以水在机体内部不受影响和水垢问题。

干式无油机运行温度很高超过200度,直接影响冷却油和轴承的寿命。

第三:

单螺杆水润滑无油机采用进口特殊轴承,所以直接用水进行润滑没有任何问题,效率高,机头噪音低,轴承组合少。

双螺杆空压机一般都是使用FAG或者SKF轴承,这些都是低温轴承寿命短噪音高,双机头轴承组合多。

第四:

单螺杆水润滑空压机是在机体内直接喷纯净水,由于水的比热值高,因此压缩腔几乎是在等温压缩理想状态,耗能量的压缩过程。

干式无油机冷却油在100度左右,压缩腔温度超过200度,温差比较大,所以能耗量也比较高。

第五:

单螺杆水润滑无油机,机体和电机直联,转速低在3000转以下,没有增速齿轮,轴承寿命长,维修费用低。

干式无油机机体到电机中间要加增速齿轮,因为转速高18000转以上,需要增速齿轮增速,轴承寿命短,维修费用高。

第六:

水润滑空压机用水来冷却润滑密封,空气质量有保障,转速在3000转左右。温度在55度左右,保养费用低。

干式双螺杆空压机是用油来冷却轴承的,空气质量得不到完全清洁环保的保障,二级压缩转速达到18000转左右,耗工,温度达到200度左右,不安全,保养费用高。

(来源:网络)