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电机轴承清洗小妙招

2024-02-04

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热油清洗法

主要使用于软干油或防锈膏硬化的电动机轴承,应浸在100-200℃的热机油中,用钳子夹住电动机轴承,用毛刷刷干净电动机轴承上的油污。软干油或防锈膏被加热到100-200℃就熔化,很容易从电动机轴承的缝隙中冲刷出去。有时只要将电动机轴承在油内多次摇晃,油污也会从缝隙中流走。

在清洗电动机的向心球面电动机轴承时,就应把滚珠、珠架、内环从外环中横向转出后再浸入热油中,短圆柱滚子电动机轴承清洗时也应将滚子、珠架、内环和外环脱开。

在热油清洗时,油的温度不应超过200℃。若用明火直接加温时,应注意防止将油烧着,电动机轴承要悬挂在油锅中、沉底将会引起过热而降低硬度。

一般清洗法

把电动机轴承放在煤油中浸泡5-10分钟,一手捏住内环,另一只手转动外环,电动机轴承上的干油或防锈膏就会掉下来。然后将电动机轴承放进较清洁的煤油中,用细软的毛刷刷洗,把滚珠和缝隙内的油污洗净,再放到汽油里清洗1次,取出后放在干净的纸上。向心球面球电动机轴承和短圆柱滚子电动机轴承清洗时应将滚珠、珠架、内环与外环脱开清洗。

装在轴上的电动机轴承的清洗,主要靠淋油或用油枪喷射的方法,容易清洗掉的油污先用煤油后用汽油;难以清洗掉的油污,先用100-200℃的热机油淋洗或油枪喷射,再用汽油清洗。一定要注意不要用锋利的工具刮电动机轴承上结硬的油垢或锈蚀,以免损坏电动机轴承滚动体和槽环部位的光洁度,洗净的电动机轴承用干净布擦干。

检查、安装方法

1、检查轴承之前,首先将轴承内外小盖的旧润滑油取出,然后用毛刷汽油将轴承内外小盖清洗干净,清洗后将刷毛或棉丝清理干净,不要遗留在轴承内。

2、对清洗后的轴承进行仔细检查,轴承应清洁完好,无过热、裂纹、脱皮、凹沟杂质等,内外滚道光滑,各处间隙合格,如果支撑架松旷引起支撑架与轴承套摩擦时,应更换新轴承。

3、检修后的轴承应转动灵活无卡阻现象。

4、检查轴承内、外小盖应无磨损,有磨损应查出原因进行处理。

5、轴承的内套与轴的配合应紧固,否则应进行处理。

6、装配新轴承时,应用油加热或用涡流法对轴承进行加热,加热温度以90~100℃为宜,在高温下将轴承套装在电动机轴上,并保证轴承装配到位,严禁冷态将轴承打上去,以免损坏轴承。

(来源:检修圈)