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File: D:\database\translate.php
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Function: _error_handler
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Function: _error_handler
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Function: lang
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Function: _error_handler
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Function: _error_handler
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2024-09-03
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Function: _error_handler
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File: D:\database\translate.php
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Function: _error_handler
File: D:\wwwroot\sebberzc.com\application\views\news\knowledgePage.php
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（来源：福世蓝）
提升机是通过改变势能进行运输的大型机械设备。水泥行业应用较广为斗式提升机，可适用于粉状、颗粒状、小块状磨琢性或无磨琢性物料的输送，如生料、水泥、煤、石灰石、干粘土、熟料等。
现场情况说明
出现提升机轴承位磨损的企业为烟台某水泥行业，该轴直径φ240mm，单边磨损量约1.3mm，轴承型号为23148CA/C3W33。此轴由于轴承损坏后未及时发现，故障情况下继续运转导致轴承位出现严重磨损。
轴类出现磨损的原因有很多，主要的原因之一是用来制造轴的金属特性决定的。金属虽然硬度高，但是退让性差（变形后无法复原），抗冲击性能较差，抗疲劳性能差，因此容易造成粘着磨损、磨料磨损、疲劳磨损、微动磨损等。大部分的轴类磨损问题都不易察觉，只有出现机器高温、跳动幅度大、异响等情况时，大部分轴都已磨损严重，从而造成机器停机。
福世蓝现场修复模式
此次修复工艺采用福世蓝刮研法。首先根据未磨损的前后轴肩为基准加工样板尺，轴承位表面处理达标后首先按要求调和并涂抹福世蓝®高分子复合材料2211F，然后使用样板尺以未磨损位置为基准进行刮研，待材料固化后打磨材料釉面再次涂抹薄薄一层材料后快速热装轴承。
福世蓝®高分子复合材料2211F是一种抗高温、抗强腐蚀并可以机加工的金属修复、保护复合材料，此材料具有良好的粘结力和机械性能，不仅有金属所具有的强度、硬度，还有其退让性。
应用高分子材料修复可免拆卸、免机加工，既无补焊热应力影响，修复厚度也不受限制。高分子复合材料的应用可以使企业快速有效完成现场修复，避免各种时间及经济的损失，而且高分子复合材料修复属于冷焊技术，不存在热应力等问题，可以避免基材的二次损坏。
现场修复步骤
（1）加工样板尺：精确测量前后轴肩未磨损位置尺寸，根据尺寸加工合适样板尺；
（2）表面处理：使用氧气乙炔火焰炙烤待修复表面并使用磨光机打磨轴承位表面，直至露出金属原色，确保待修复表面干净、干燥、结实；
（3）清洗表面：使用无水乙醇清洗轴承位表面及轴承内圈表面；
（4）涂抹福世蓝2211F材料：计算材料用量并充分调和均匀后涂抹福世蓝2211F高分子复合材料，建议首先用手直接涂抹，保证高分子材料的填充效果，然后用刮板均匀涂抹，厚度略高于单边磨损量；
（5）刮研材料：使用样板尺以未磨损位置为基准进行刮研，去除多余材料；
（6）打磨材料釉面：待材料固化后，使用砂纸打磨去除材料釉面，并使用无水乙醇清洗；
（7）安装轴承：再次调和少量福世蓝2211F材料，薄薄涂抹一层快速热装轴承。
淄博福世蓝高分子复合材料技术有限公司自2002年成立至今，福世蓝技术现场修复工艺在煤矿、水泥、造纸、钢铁、橡胶轮胎、机械制造等行业，针对各类设备轴头、轴承位部位磨损都已实施了在线修复。福世蓝®高分子复合材料现场修复技术与传统检修相比不但节约了维修时间，而且用途广泛，隐患风险小，方便快捷，操作简单，人工强度低，是值得推广的现场设备维修维护的重要技术手段。
Severity: Notice
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File: D:\database\translate.php
Line: 64
Function: _error_handler
File: D:\wwwroot\sebberzc.com\application\views\news\knowledgePage.php
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Function: lang
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File: D:\database\translate.php
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Function: _error_handler
File: D:\wwwroot\sebberzc.com\application\views\news\knowledgePage.php
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Function: lang
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Filename: database/translate.php
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File: D:\database\translate.php
Line: 64
Function: _error_handler
File: D:\wwwroot\sebberzc.com\application\views\news\knowledgePage.php
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Function: require_once
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File: D:\database\translate.php
Line: 69
Function: _error_handler
File: D:\wwwroot\sebberzc.com\application\views\news\knowledgePage.php
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File: D:\database\translate.php
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Function: _error_handler
File: D:\wwwroot\sebberzc.com\application\views\news\knowledgePage.php
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