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轴承位修复

2024-10-08

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电机作为电机或机械动力源,其主要作用是将机械能转化为电能。由于历史悠久,使得电机成为工业生产中不可缺少的重要设备。面对这类设备,它的轴承位的磨损也十分常见,主要有几下几种:

1、轴承的润滑脂过多,其熔化流出,甩到绕组上,腐蚀控制绕组。

2、轴承安装方式不当或安装带轮不正确,外力使轴承内外圈装歪,致使轴承转动不灵活,轴承出现发热损坏。

3、轴承滚子滚珠、内外圈滚珠支架磨损、金片剥落,导致电机异响、电机镗孔、烧损。

4、电机进行轴向发展没有窜量,轴承外盖与轴承外套结构之间间大小。电机运转时,转子系统受热膨胀时伸长,致使轴承发热。

5、电机端盖不好,停止不关闭,或轴承盖不平,使滚珠出轨旋转加热。

6、防护能力不好,轴承内进水或粉尘,使轴承工作得不到良好润滑而损坏。

如今,维修技术从离线进行修复发展到可以在线维修,采用怎样的技术更合适,一直是我们一个长期困扰已久的问题,而目前的几类修复中,常见以下几种:

1、拆卸更换

更换新零件是最常见的维修方式,库存常见的耗材也是企业设备管理的一种手段。这种方法通常用于方便拆卸和维修的场合。

2、镶嵌非标套

镶嵌非标套修复技术措施也是作为一种常见应急管理手段。最大弱点是加工精度要求不高,与磨损部位的接触面积有限,极易造成二次磨损,大大增加企业生产信息安全风险隐患。

3、补焊修磨

补焊机加工修复是传统文化工艺中最常见的一种教学方式,其特点就是进行修复精度高。其缺点是对于轴类的修复工作过程中更加容易造成应力集中或者造成轴的弯曲变形;补焊工艺无法有效避免热应力的问题,造成轴使用过程中不断出现裂纹甚至断裂的危险。

4、复合材料修复

现在也有利用高分子复合材料现场对磨损部位进行修复,在保证修复精度和满足安装要求的基础上,无需对设备进行大量拆卸,修复周期短。

(来源:网络)