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如何判断轴承是否需要更换?

2024-09-14

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1、为了判断拆下的轴承能否重新使用,要着重检查其尺寸精度、旋转精度、内部游隙以及配合面、滚道面、保持架和密封圈等。

2、对设备的定期检修,运转检查及外围零件更换时被拆卸下来的轴承进行检查,以次判断可否再次使用或使用情况的好与坏。

3、要仔细调查和记录被拆下来的轴承和外观情况,为了弄清和调查润滑剂的剩余量,取样以后,要很好地清洗一下轴承。

4、其次检查滚道面,滚动面和配合面的状况以及保持架的磨损状态等有无损伤和异常情况。

5、判断轴承可否再次使用,要在考虑轴承损伤的程度,机器性能、重要性、运行条件、检查周期等以后再来决定。

6、如果发现轴承有损伤和异常情况时,不仅要刚换轴承还需要查明原因,制定解决对策,避免换上的轴承再次受到损伤。

7、如果有下面几种缺陷的话,轴承就不能再用了,需要更换新的轴承。

① 内外圈、滚动体、保持架其中任何一个有裂纹和出现碎片的。

②内外圈、滚动体其中任何一个有剥离的。

③滚道面、挡边、滚动体有显著卡伤的。

④保持架的磨损严重或铆钉松动厉害的。

⑤滚道面、滚动体生锈和有伤痕的。

⑥滚动面、滚动体上有显著压痕和打痕的。

⑦内圈内径面或外圈外径上有蠕变的。

⑧过热变色厉害的。

⑨润滑脂密封轴承的密封圈和防尘盖破损严重的。

(来源:网络)